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Snowflake for DevelopersGuidesAI-Powered Predictive Grid Maintenance

AI-Powered Predictive Grid Maintenance

Applied Analytics
Sri Subramanian, Tripp Smith, Dureti Shemsi

Overview

This guide delivers a comprehensive AI-powered predictive maintenance platform for power grid infrastructure built entirely on Snowflake. By integrating machine learning models, natural language AI agents, and real-time analytics across structured and unstructured data, utilities can predict equipment failures, optimize maintenance schedules, and improve reliability metrics (SAIDI/SAIFI).

The platform demonstrates how utilities can modernize asset management by unifying IT and OT data, automating failure prediction, and enabling conversational analytics through Snowflake Intelligence Agents.

The Business Challenge

Aging Infrastructure: Approximately 40% of transformers and circuit breakers exceed 20 years old, with traditional 25-year design life under stress from increased loading and climate extremes.

Reactive Maintenance Is Costly: 60-70% of failures occur despite calendar-based maintenance. Emergency replacements cost 3-5x more than planned maintenance, with average transformer failures costing approximately $400K+, 4+ hours of outage, and affecting thousands of customers.

Data Silos Prevent Intelligence: OT sensor data trapped in SCADA systems, IT asset data in separate enterprise systems, and maintenance logs in unstructured formats create fragmented visibility across critical assets.

Regulatory Pressure: State commissions closely monitor SAIDI/SAIFI metrics with penalties for poor reliability performance, requiring data-driven justification for rate cases and infrastructure investments.

The Solution: AI-Powered Predictive Maintenance

This platform transforms raw operational data into actionable asset intelligence through Snowflake's unified data cloud.

Architecture Diagram

The platform implements a modern Medallion Architecture across Snowflake:

Medallion Architecture

RAW Layer: Ingests SCADA sensor data (temperature, load, vibration, DGA), asset master data, maintenance history, failure events, and unstructured documents (PDFs, images).

FEATURES Layer: Performs feature engineering including rolling statistics, degradation indicators, thermal rise calculations, and document text extraction.

ML Layer: Deploys XGBoost classifiers for failure prediction, Isolation Forest for anomaly detection, and linear regression for remaining useful life estimation.

ANALYTICS Layer: Generates asset health scorecards, cost avoidance calculations, reliability metrics, and maintenance optimization insights.

UNSTRUCTURED Layer: Processes maintenance log documents, technical manuals, visual inspection records, and computer vision detections for corrosion, cracks, hotspots, and oil leaks.

Semantic Layer: Provides natural language interface through Snowflake Intelligence Agents with Cortex Search for unstructured data retrieval.

Business Value & ROI

Cost Avoidance Potential: $15M-$30M annual savings from prevented failures, 30-50% reduction in emergency maintenance costs, 20-40% reduction in total maintenance spend, and 5-7 year extension of asset lifespan through condition-based maintenance.

Reliability Improvement Potential: 50-70% reduction in unplanned outages, 15-25% improvement in SAIDI/SAIFI scores, and 60-80% of failures detectable 14-30 days in advance with mature models.

Operational Efficiency: 40-60% improvement in maintenance workforce productivity, 50-70% faster response to degradation indicators, and near real-time visibility into thousands of critical assets.

Industry benchmarks compiled from EPRI, Deloitte, McKinsey, GE Digital, and IEEE studies. Actual results vary by utility size, data quality, and implementation approach.

Technical Capabilities

ML Models Pipeline

Machine Learning Models: Failure prediction (XGBoost) outputs probability scores and alert levels. Anomaly detection (Isolation Forest) identifies unusual sensor patterns. Remaining useful life (Linear Regression) estimates days until maintenance required.

Unstructured Data Integration

Unstructured Data Integration: 80 maintenance log documents with NLP-ready text extraction and severity classification. 15 technical manuals from ABB, GE, Siemens, and Westinghouse. 150 visual inspection records from drone, thermal, and LiDAR scans. 281 computer vision detections with GPS coordinates for field navigation.

Cortex Agents: Natural language queries across structured and unstructured data via Grid Reliability Intelligence Agent. Three Cortex Search services for documents, maintenance logs, and technical manuals. Semantic views optimized for Cortex Analyst text-to-SQL conversion.

Key Differentiators

Unified IT/OT Data Platform: Breaks down silos between SCADA and enterprise systems with a single source of truth for all asset data.

Unstructured Data Intelligence: First utility guide integrating maintenance logs, manuals, visual inspections, and CV detections with Cortex Search enabling natural language queries.

Rapid Deployment: Deploy entire platform in under 1 hour with pre-built models, semantic views, and intelligence agents providing immediate value.

Scalability: Handles 5,000+ assets with 432,000+ sensor readings, scaling to millions of records without performance degradation.

Use Cases & Demos

High-Risk Asset Identification: Query "Show me transformers with HIGH or CRITICAL alert levels with recent maintenance logs indicating severe issues" to identify 12+ transformers with failure probability >75%, linked maintenance logs, and thermal inspection images—enabling proactive intervention preventing millions in emergency replacements.

Root Cause Analysis: Query "What are the most common root causes of circuit breaker failures?" to aggregate insights across 80 maintenance log documents, identifying top causes like contact erosion (32%), coil degradation (24%), and mechanical binding (18%).

Predictive Maintenance Scheduling: Query "Show assets with predicted RUL < 90 days, ordered by criticality" to optimize Q4 maintenance schedules grouped by substation for efficient crew dispatch.

Unstructured Data Search: Search "GE transformer oil temperature alarm troubleshooting" via Cortex Search to retrieve technical manuals with troubleshooting procedures and maintenance logs with similar issues and reguides.

Get Started

Prerequisites

Verify installations:

python3 --version
pip --version

Step 1: Install Snowflake CLI

pip install snowflake-cli-labs

Or download installer from Snowflake CLI Installation Guide

Verify: snow --version

Step 2: Configure Snowflake Connection

snow connection add
PromptValue
Connection namedefault
AccountYour account identifier
UserYour username
PasswordYour password
RoleACCOUNTADMIN
Other promptsPress Enter to skip

Find your account identifier in the URL: https://<account-identifier>.snowflakecomputing.com

Step 3: Test Connection

snow connection test -c default

Step 4: Clone Repository

git clone https://github.com/Snowflake-Labs/sfquickstarts.git
cd sfquickstarts/site/sfguides/src/ai-powered-predictive-grid-maintenance/assets

Step 5: Deploy

chmod +x deploy.sh
./deploy.sh

Note: The deployment script automatically creates a Python virtual environment and installs all required dependencies. If dependency installation fails, you can manually run:

pip install -r requirements.txt

Step 6: Interact with Snowflake Intelligence

Navigate to Snowflake UIAI & MLSnowflake IntelligenceGrid Reliability Intelligence Agent

Try these sample prompts to explore the agent's capabilities:

Operational Alerts & Risk Assessment:

  • "Good morning! What's the status of our grid assets today?"
  • "Which assets need immediate attention?"
  • "Show me all critical and high-risk assets"
  • "How many transformers have a risk score above 80?"

Geographic & Location Queries:

  • "Show me all critical assets in Miami-Dade county"
  • "Which counties have the most high-risk assets?"

Asset-Specific Inquiries:

  • "Tell me about transformer T-SS047-001"
  • "What's the health status of asset T-SS023-001?"

Maintenance Planning:

  • "Which assets should we schedule for maintenance next week?"
  • "Show me all assets overdue for maintenance"
  • "Which transformers haven't been maintained in over 90 days?"

Document Search:

  • "Find maintenance logs for transformer T-SS047-001"
  • "What do the technical manuals say about oil temperature thresholds?"
  • "Show me recent maintenance reports mentioning overheating"
  • "What are the installation procedures for ABB transformers?"

Financial & ROI Analysis:

  • "What is our predicted cost avoidance this month?"
  • "What's the ROI of our predictive maintenance program?"

Step 7: Explore the Streamlit Dashboard

Navigate to Snowflake UIProjectsStreamlitGRID_RELIABILITY_DASHBOARD

The dashboard provides:

  • Fleet Overview: Real-time health scores and risk distribution across all assets
  • Predictive Analytics: ML-driven failure probability trends and maintenance recommendations
  • Geographic View: Asset locations with risk-based color coding
  • Maintenance Tracker: Upcoming and overdue maintenance activities
  • Alert Monitor: Critical issues requiring immediate attention

Cleanup

./clean.sh

Resources

Updated 2026-01-27

This content is provided as is, and is not maintained on an ongoing basis. It may be out of date with current Snowflake instances